Package substrate and method of fabricating the same

ABSTRACT

A package substrate includes a substrate, an interposer and an insulating protective layer. The substrate has a first surface and a second surface opposing to the first surface. The first surface includes a plurality of first conductive pads. The interposer is disposed on the first surface of the substrate such that the first conductive pads are partially covered by the interposer. The interposer includes a plurality of penetrating conductive vias electrically connected to the substrate. The insulating protective layer is disposed on the first surface of the substrate and surrounding the interposer. The insulating protective layer includes at least one penetrating conductive column, wherein a first width of the respective penetrating conductive column is greater than a second width of each of the penetrating conductive vias of the interposer.

CROSS-REFERENCE TO RELATED APPLICATION

This application is a continuation application of and claims the priority benefit of U.S. patent application Ser. No. 16/036,946, filed on Jul. 17, 2018, now allowed, which is a divisional application of and claims the priority benefit of U.S. application Ser. No. 15/468,087, filed on Mar. 23, 2017, now patented. The prior U.S. application Ser. No. 15/468,087 is a divisional application of and claims the priority benefit of U.S. application Ser. No. 13/965,842, filed on Aug. 13, 2013, now abandoned, which claims the priority benefit of Taiwan application serial no. 101135246, filed on Sep. 26, 2012. The entirety of each of the above-mentioned patent applications is hereby incorporated by reference herein and made a part of specification.

BACKGROUND Technical Field

The present disclosure relates to package substrates and methods of fabricating the same, and relates to a package substrate having an embedded interposer and a method of fabricating the same.

Description of Related Art

With the rapid development of the electronics industry, electronic products are becoming more and more compact, and the directions for research and development of their functions are moving towards high performance, multi-function, and high speed, resulting in increasing wiring density of semiconductor chips in the scale of nanometer. Therefore, package substrates for carrying the chips (such as flip-chip carriers) can no longer meet the demands for high wiring density of the semiconductor chips, thus a so-called 3D-SiP (System-in-package) packaging process is developed in the industry.

SUMMARY

The disclosure provides a package substrate including a substrate, an interposer and an insulating protective layer. The substrate has a first surface and a second surface opposing to the first surface. The first surface includes a plurality of first conductive pads. The interposer is disposed on the first surface of the substrate such that the first conductive pads are partially covered by the interposer. The interposer includes a plurality of penetrating conductive vias electrically connected to the substrate. The insulating protective layer is disposed on the first surface of the substrate and surrounding the interposer. The insulating protective layer includes at least one penetrating conductive column, wherein a first width of the respective penetrating conductive column is greater than a second width of each of the penetrating conductive vias of the interposer.

To make the aforementioned more comprehensible, several embodiments accompanied with drawings are described in detail as follows.

BRIEF DESCRIPTION OF THE DRAWINGS

The present disclosure can be more fully understood by reading the following detailed description of the embodiments, with reference made to the accompanying drawings, wherein:

FIG. 1 is a cross-sectional view of a package substrate according to a first embodiment of the present disclosure;

FIGS. 2A to 2C are cross-sectional views of a package substrate according to a second embodiment of the present disclosure;

FIG. 3 is a cross-sectional view of a package substrate according to a third embodiment of the present disclosure; and

FIG. 4 is a cross-sectional view of a package substrate according to a fourth embodiment of the present disclosure. The drawings are used for better understanding of the present invention, but not intended to limit the scope of the present invention.

DESCRIPTION OF THE EMBODIMENTS

In the following detailed description, for purposes of explanation, numerous specific details are set forth in order to provide a through understanding of the disclosed embodiments. It will be apparent, however, that one or more embodiments may be practiced without these specific details. In other instances, well-known structures and devices are schematically shown in order to simplify the drawing.

It should be noted that the structures, proportions, sizes and the like shown in the attached drawings are to be considered only in conjunction with the contents of this specification to facilitate understanding and reading of those skilled in the art, and are not intended to limit the scope of present disclosure, thus they do not hold any real technically significance, and any changes or modifications in the structures, the proportions, the sizes and the like should fall within the scope of the technical contents disclosed in the present disclosure as long as they do not affect the effects and the objectives achieved by the present disclosure. Meanwhile, terms such as “on”, “top”, “bottom”, “surrounding”, “above”, “one” or “a” used in this specification are used for ease of illustration only, and not to limit the scope of the present disclosure, any changes or modifications of the relative relationships of elements are therefore to be construed as with the scope of the present disclosure as long as there is no changes to the technical contents.

“Conductive vias” as mentioned herein refers to conductive components formed on a substrate, for example, the interposer herein. As shown in the diagrams, the shape of the conductive vias can be columnar.

First Embodiment

Referring to FIG. 1 , a cross-sectional view of a package substrate 2 according to a first embodiment of the present disclosure is shown.

A substrate 20 having wirings 200, a top surface (can be regarded as a first surface) 20 a and a bottom surface (can be regarded as a second surface) 20 b is provided. In an embodiment, the substrate 20 is a multilayer interconnect base plate. The top surface 20 a has a plurality of conductive pads 21 a. An interposer 22 and an insulating protective layer 23 are formed on the top surface 20 a. The interposer 22 is embedded into the insulating protective layer 23 and exposed from the surface of the insulating protection layer 23. A plurality of passive components 24 are provided on the interposer 22.

In an embodiment, the interposer 22 is a silicon interposer and has a plurality of penetrating conductive vias 221 and a wiring redistribution layer (RDL) 222 exposed from the insulating protective layer 23. The bottom ends of the conductive vias 221 are each connected to conductive pads 21 a to electrically connect with the wirings 200, and the passive components 24 are arranged on the wiring redistribution layer 222 to be electrically connected with the interposer 22.

By disposing the passive components 24 on the wiring redistribution layer 222, when an active component (not shown) such as a semiconductor chip is provided on the wiring redistribution layer 222, the active component can be assembled in a way that it is closest to the passive components 24, thereby reducing the distance between the active component and the passive components 24.

Signals are transmitted to the substrate 20 through the wiring redistribution layer 222 and the passive components 24 connected in series, and the conductive vias 221, so that the electrical connection path between the active component and the passive components 24 is made shortest. As a result, the pins of the active component have stable voltage.

Second Embodiment

Referring to FIGS. 2A to 2C, cross-sectional views of a package substrate 3 according to a second embodiment of the present disclosure are shown. The second embodiment differs from the first embodiment in the locations and the electrical connection method of the passive components 24.

As shown in FIG. 2A, a plurality of holes 230 are formed in the insulating protective layer 23 at locations corresponding to a portion of the exposed conductive pads 21 a by using a fixed-depth mechanical drilling method or a laser drilling method.

As shown in FIG. 2B, conductive components 231 such as columns are formed in the holes 230 by electroplating, printing, plugging or spin-coating techniques.

In an embodiment, the conductive components 231 are made of conductive adhesives or electroplated metals, such as copper paste or silver glue.

As shown in FIG. 2C, the passive components 24 are provided on the conductive components 231. The passive components 24 are electrically connected to the conductive pads 21 a through the conductive components 231.

In an embodiment, by providing the passive components 24 on the insulating protective layer 23, an active component (not shown) with a larger size can be provided on the wiring redistribution layer 222. The present disclosure reduces the electrical connection path between the active component and the passive components 24, and allows the voltage of the pins of the active component to be more stable.

Third Embodiment

Referring to FIG. 3 , a cross-sectional view of a package substrate 4 according to a third embodiment of the present disclosure is shown. The third embodiment differs from the second embodiment in the locations and the electrical connection method of the passive components 24.

As shown in FIG. 3 , a plurality of holes 232 are formed in the insulating protective layer 23 at locations corresponding to a portion of the exposed conductive pads 21 a by using a fixed-depth mechanical drilling method or a laser drilling method. Then, the passive components 24 are soldered onto the conductive pads 21 a in the holes 232 by dispensing, such that the passive components 24 are in contact with and electrically connected to the conductive pads 21 a.

In an embodiment, by embedding the passive component 24 in the insulating protective layer 23, the height of the package substrate 4 can be reduced to facilitate product thinning.

Furthermore, when an active component is provided on the wiring redistribution layer 222, the present disclosure reduces the electrical connection path between the active component and the passive components 24, and allows the voltage of the pins of the active component to be more stable.

It should be noted that in the package substrate 2, 3, or 4 of the present disclosure, the wiring redistribution layer 222 of the interposer 22 is used for at least a active component such as a semiconductor chip (not shown) to be disposed, and packaging process is performed to form a semiconductor package.

In the production of the substrate 20, at least a passive component 24′ can be buried in the substrate 20 and electrically connected to the wirings 200, as shown by the package substrate 4′ in FIG. 4 .

In addition, the bottom surface 20 b of the substrate 20 of the present disclosure may also have conductive pads 21 b for electrical connection to other electrical devices, such as circuit boards or package structures.

A coreless substrate 20 is used for illustrating the various embodiments described above, a substrate with a core layer can also be applied in the package substrates of the present disclosure, and is deemed to be within the range of the claims of the present disclosure.

In summary, in the package substrate 2, 3, or 4 of the present disclosure, the interposer 22 is integrated with the passive components 24, so when an active component is provided on the interposer 22, the distance between the active component and the passive components 24 is reduced, i.e., the electrical connection path between the active component and the passive components 24 is shortened. Therefore, the voltage of the pins of the active component can be more stable, and the electrical performance of the final electronic product is enhanced.

It will be apparent to those skilled in the art that various modifications and variations can be made to the disclosed embodiments. It is intended that the specification and examples be considered as exemplary only, with a true scope of the disclosure being indicated by the following claims and their equivalents. 

What is claimed is:
 1. A package substrate, comprising: a substrate having a first surface and a second surface opposing to the first surface, the first surface comprising a plurality of first conductive pads; an interposer disposed on the first surface of the substrate such that the plurality of first conductive pads are partially covered by the interposer, and the interposer comprising a plurality of penetrating conductive vias electrically connected to the substrate; an insulating protective layer disposed on the first surface of the substrate and surrounding the interposer, and the insulating protective layer comprising at least one penetrating conductive column, wherein a first width of the respective penetrating conductive column is greater than a second width of each of the plurality of penetrating conductive vias of the interposer; a wiring redistribution layer covering the interposer, wherein the wiring redistribution layer is surrounded by the insulating protective layer, and the insulating protective layer is free from covering the wiring redistribution layer.
 2. The package substrate of claim 1, wherein the wiring redistribution layer comprises a plurality of conductive micro-pillars and a plurality of conductive caps, the plurality of conductive caps directly cover the plurality of conductive micro-pillars respectively, and the plurality of conductive micro-pillars connect the plurality of conductive caps and the interposer.
 3. The package substrate of claim 2, wherein one of the plurality of conductive caps has an extending wiring approaching the other one of the plurality of conductive caps along an upper surface of the wiring redistribution layer such that a first distance between the adjacent two conductive caps is shorter than a second distance between the adjacent two conductive micro-pillars.
 4. The package substrate of claim 3, wherein the substrate comprises conductive wirings with a first wiring density, the plurality of conductive caps for attaching a first semiconductor chip is with a second wiring density, and the second wiring density is greater than the first wiring density.
 5. The package substrate of claim 4, wherein the second wiring density is in a scale of nanometer.
 6. The package substrate of claim 4, further comprising: a passive component located on the wiring redistribution layer, wherein the passive component and the wiring redistribution layer are connected in series for assembling the first semiconductor chip in a way that it is closest to the passive component such that pins of the first semiconductor chip have stable voltage as signals are transmitted to the substrate.
 7. The package substrate of claim 4, further comprising: a passive component located on the insulating protective layer for assembling a second semiconductor chip with a larger size than the first semiconductor chip.
 8. The package substrate of claim 1, wherein the substrate is a multilayer interconnect base plate, and the multilayer interconnect base plate comprises wiring layers and a passive component, the passive component has an upper end and a lower end opposite to each other, the upper end and the lower end of the passive component are respectively electrically connected to different layers in the wiring layers.
 9. The package substrate of claim 1, wherein an upper surface of the wiring redistribution layer and an upper surface of the insulating protective layer are planar. 